3D Scanning for Mining

Functional 3D is a 3D Scanning Services provider for a wide range of applications in the mining industry. LiDAR scanning for mining allows quarry managers to obtain CAD models of OEM parts from 3D scan data. These files can be brought to your preferred manufacturer to be reproduced, often at a lower cost and with reduced lead times when compared to OEM parts. In addition to scanning OEM parts for manufacturing, Functional 3D also offers LiDAR and Photogrammetry scans for pile measurements as well as 3D scanning to monitor wear in crusher parts.

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Applications of 3D Scanning in Mining

3D Scanning OEM Parts for Manufacturing
LiDAR and Photogrammetry Scans for Material Volume Measurements
3D Scanning to Monitor Wear in Crusher Parts

Functional 3D laser scanning services can be used in a range of applications in the mining industry.

3D scanning OEM parts for manufacturing allows designers to capture accurate measurements of existing parts. Scanned mesh data then can be used with reverse engineering CAD software to create a highly accurate solid model for manufacturing.

Functional 3D's LiDAR and Photogrammetry for pile measurements can also aid in mine planning through the creation of precise digital maps of open-pit quarries, allowing quarry managers to measure reclamation volumes and visualize the data in 3D.

Finally, 3D scanning to monitor wear in crusher parts and inspection purposes allows quarry managers to ensure the accuracy and reliability of their heavy equipment.

3D Scanning OEM Parts for Manufacturing

3D scanning OEM parts for reverse engineering allows mining operators to create precise digital replicas of critical OEM components, facilitating easy replacement and reducing downtime. 3D scanning streamlines the supply chain by enabling rapid prototyping and on-demand manufacturing of spare parts, reducing dependency on traditional inventories. The ability to archive and share digital models also enhances collaboration among stakeholders, leading to improved communication and problem-solving

*Deviation Map Comparing Scan Data to CAD Models*

3D Scanning to Monitor Wear in Crusher Parts

3D scanning to monitor wear in crusher parts provides quarry managers a precise and comprehensive analysis of component deterioration. This technology enables the creation of accurate digital models, allowing mining operators to visualize and quantify wear patterns over time. By providing early detection of wear, 3D scanning facilitates proactive maintenance strategies, minimizing downtime, optimizing equipment performance, and ultimately extending the lifespan of critical crusher components in mining operations.

LiDAR and Photogrammetry Scans for Pile Measurements

3D scanning for open-pit quarry management provides unparalleled precision in volumetric assessments of material stockpiles. LiDAR captures detailed 3D point clouds, allowing for comprehensive mapping of irregular surfaces and accurate calculations of pile volumes. Photogrammetry complements this by delivering high-resolution visual data, aiding in the identification of material types and surface conditions. LiDAR and photogrammetry not only expedite the measurement process but also enhances safety by reducing the need for physical inspections in challenging terrains. Additionally, these technologies facilitate data analysis and comparison over time, enabling effective inventory management, optimizing resource allocation, and ultimately improving operational efficiency and cost-effectiveness in open-pit quarry management within the mining sector.

Case Study: OEM Part Scan

Functional 3D, a leading provider of laser scanning services, recently completed a OEM part scan for a client in the mining industry. We were tasked with capturing the geometry and critical dimensions of a wear part. In just 2 hours of field capture, F3D’s technician was able to fully capture 6 essential parts with +/- 1 millimeter accuracy. The scanned data was utilized to create CAD models to be manufactured locally, resulting in significantly reduced lead times and shipping costs. Functional 3D's scanning services proved to be a valuable tool in streamlining part replacement.

Functional 3D provides 3D scanning services for any industry and can help whether you’re looking for Rhode Island laser scanning, 3D scanning services Boston, 3D Scan to CAD Service, 3D MEP, 3D scanner reverse engineering or 3D laser scanning services near me. Our team of experts has years of experience in the 3D scanning business capturing and working with highly accurate scan data. We pride ourselves on our ability to tailor our deliverables to meet the needs of our clients in any use case.